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Facilities
Pattern Shop
Magma Simulation
Core box & Pattern Match Plating
Methoding - Gating & Risering
Dimensional Inspection of Patterns and Core-boxes
Periodic maintenance of pattern and core-boxes
APQP, FMEA, CONTROL PLAN, SPC, MSA, PSW, PPAP.
Melting
Medium Frequency Coreless Inductotherm make Furnace (Mono track capable)
Dedicated 750 kVA DG Generator
Two 550 kW crucibles of 500 kg capacity each
One 500 kW crucibles of 750 kg capacity
One heat tapped every 40 minutes
3 and 5 Ton Cranes
Monorail pouring with 300 kg laddles
Moulding
One pair of ARPA 300 Moulding Machines
Output --> 50 Moulds /Hrs
Single casting Piece weight up to 35 kg
Moulding Box Size - 520 mm x 520mm x 200 /150mm
Moulding Box Size - 520 mm x 400mm x 150 /150mm
140 sets of moulding boxes
Four pouring track-lines and two return track-lines
Knock-out machine
Fully Automated Sand Plant 35tph With Dust Extraction System control by PLC
Auto Dosing system for Additives and controlled by Load cells
Fully automated sand mixer control by PLC
Sand Mixer Capacity - 35Tons/Hrs
High Pressure Moulding Line (Make Savelli, Italy) - Green Sand Process.
Output --> 50 Moulds / Hrs
Moulding Box Size - 750 mm x 700 mm x 275 /275 mm
Single casting Piece weight up to 100 kg
150 sets of moulding boxes
Hand Moulding
Co2 Process
Single casting pcs Grey iron – 40kgs to 1000 kgs
Single casting pcs SG Iron – 40kgs to 500 kgs
Sand mixer 500kgs 1 no and 250kgs 1 no
EOT Crane 5MT - 2 Nos and 3MT - 2 Nos
CNC
Doosan DNM 650 Vertical Machining Center (VMC)
Table Size 1300 x 670 mm
X – 1270; Y – 670; Z – 625 mm
Hwacheon VT – 550 Vertical Turning Lathe (VTL)
Max Turning Length – 700mm; Chuck Size – 15”
CNC Lathes
CH – 12”; Chuck Dia – 14”
Conventional Lathes
Milling Machines
Drilling Machines
Measuring Instruments
TriMOS (Vectra Touch 1000), Micrometers, Bore Gauges, Vernier Calipers, Digital Height & Depth Gauges, Granite Surface Table (2000x1000x250 mm)
Machining Facility
DMG MORI NHX 6300 Horizontal Machining Center (HMC) With APC
Table Size 630 x 630 mm:
X Travels – 1050 mm
Y Travels – 900 mm
Z Travels – 1030 mm
Table load – 1500 Kgs
DNM 650 Vertical
Machining Center (VMC) With 4th Axis Table Size 1300 x 670 mm X– 1270, Y – 670, Z – 625 mm
Milling Machines
Drilling Machines
Hwacheon VT – 550 Vertical Turning Lathe (VTL)
Max Turning Length – 700mm; Chuck Size – 15”
CMM – FARO Prime Measurement range – 2.4m Repeatability – 0.024mm Accuracy - ±0.034mm
Tri MOS (Vectra Touch 1000)
Micrometers, Bore Gauges, Vernier Calipers
Digital Height & Depth Gauges
Surface Table 2mX1m Granite
Mazak – Horizontal Machining Center Twin Pallet 1000 x 1000
Toshiba – Turn Mill Center 1450 table Diamter
Vertical Turret Lathe - 4 Nos. Hwacheon Vertical Machining Centre – 2 Nos. Doosan Turning Centre - 250 DIA HASS – 1No
Power Back Up
AMEX is the 1st Foundry Group in India to run with Renewable Energy power of >95% the total need
Generator back-up
750 KVA – 2 Nos
250 KVA – 1 No
General Utilities
ELGI make Screw Compressor (50 hp) – 1 No
Reciprocating Compressors (30 hp) – 2 Nos
Reciprocating Compressor (20 hp) – 1 No
Two air receiver tanks and one air dryer
Power availability with maximum demand of 910 kVA with 22 kV incoming line
660 kVA Transformer for Furnace and 250 kVA Transformer for supporting systems
Back-up Power – 200 kVA Genset
Back-up Power – 750 kVA Genset
Back-end Process
Shot Blasting Machine
Bed Grinders – 2 Nos.
Swing Frame Grinder
Flexible Shaft Grinders – 2 Nos.
Electric Heat treatment Furnace - 2 Tons – 1No
Core making process
Oil , CO2 and Cold Box process
50kg, 100 kg and 200 kg core sand mixer each one number
CO2 gas heater with flow meter and timer
Cold box Core shooter - 10kg capacity.
Core drying oven
HEAT TREATMENT FURNACE – 2 MTON
Capacity – 2MT with auto controller
