Pattern Shop
- Dimensional Inspection of Patterns and Core-boxes
- Pattern Mounting on match plates
- Methoding and fixing of gating & risering
- Routine pattern and core-box maintenance
- Manufacture of simple patterns and core-boxes
Melting
- Medium Frequency Coreless Inductotherm make Furnace (dual track capable)
- Dedicated 750 kVA DG Generator
- Two 550 kW crucibles of 700 kg capacity each
- One heat tapped every 40 minutes
- 3 Ton Crane
- Monorail pouring with 250 kg laddles
Moulding
- Two pair of ARPA 300 Moulding Machines
- Moulding Box Size - 520 mm x 520 mm
- Component diameter up to 440 mm
- Piece weight up to 40 kg
- One pair of ARPA 450 Moulding Machines
- Moulding Box Size - 750 mm x 750 mm
- Component diameter up to 660 mm
- Piece weight up to 80 kg
- Mechanized sand plant with 160 Ton sand storage and polygonal sieve
- 500 kg sand mixer – 2nos with semi automatic.
- Four pouring track-lines and two return track-lines
- 140 sets of moulding boxes in ARPA 300 line
- 20 sets of moulding boxes in ARPA 450 line
- Knock-out machine
CNC
- Doosan DNM 650 Vertical Machining Center (VMC)
- Table Size 1300 x 670 mm
- X – 1270; Y – 670; Z – 625 mm
- Hwacheon VT – 550 Vertical Turning Lathe (VTL)
- Max Turning Length – 700mm; Chuck Size – 15”
- CNC Lathes
- CH – 12”; Chuck Dia – 14”
- Conventional Lathes
- Milling Machines
- Drilling Machines
- Measuring Instruments
- TriMOS (Vectra Touch 1000), Micrometers, Bore Gauges, Vernier Calipers, Digital Height & Depth Gauges, Granite Surface Table (2000x1000x250 mm)
General Utilities
- ELGI make Screw Compressor (50 hp) – 1 No
- Reciprocating Compressors (30 hp) – 2 Nos
- Reciprocating Compressor (20 hp) – 1 No
- Two air receiver tanks and one air dryer
- Power availability with maximum demand of 910 kVA with 22 kV incoming line
- 660 kVA Transformer for Furnace and 250 kVA Transformer for supporting systems
- Back-up Power – 200 kVA Genset
- Back-up Power – 750 kVA Genset
Core
- Oil and CO2 cores
- 100 kg core sand mixer
- CO2 gas heater with flow meter and timer
Back-end Process
- Shot Blasting Machine
- Bed Grinders – 2 Nos.
- Swing Frame Grinder
- Flexible Shaft Grinders – 2 Nos.
- Electric Heat treatment Furnace - 2 Tons – 1No
HEAT TREATMENT FURNACE – 2 MTON
